拿到嶄新的焦化發電機組，滿心期待它立刻 “火力全開” 發電？先別急！就像新車不能直接飆高速，新機組也需要一系列準備才能安全高效運行。跳過關鍵步驟直接使用，不僅可能讓設備 “折壽”，還會埋下安全隱患。要想讓焦化發電機組健康上崗，這份 “熱身指南” 必不可少。

　　Receiving a brand new coking power generation unit and eagerly anticipating its immediate full power generation? Don't rush for now! Just like a new car cannot directly accelerate at high speeds, a new unit also requires a series of preparations to operate safely and efficiently. Skipping key steps and using it directly may not only shorten the lifespan of the device, but also pose security risks. To ensure the healthy operation of coking power generation units, this "warm-up guide" is essential.

　　焦化發電機組從生產車間到實際場地，運輸和搬運過程難免產生震動，導致部件松動或位移。比如螺栓可能因顛簸變松，管道接口密封件可能錯位。直接啟動，松動的部件可能在高速運轉中脫落，引發機械故障；管道泄漏則可能造成燃氣或蒸汽外泄，帶來安全風險。此外，新機組內部的油路、氣路系統可能殘留加工碎屑、防銹油等雜質，若不清理直接運行，這些雜質會隨介質進入設備核心部位，加速軸承、閥門等精密部件磨損，甚至堵塞管道，影響正常供能。

　　The transportation and handling process of coking power generation units from the production workshop to the actual site inevitably generates vibrations, resulting in loose or displaced components. For example, bolts may become loose due to bumps, and pipeline interface seals may be misaligned. Directly starting, loose parts may detach during high-speed operation, causing mechanical failure; Pipeline leakage may cause gas or steam leakage, posing safety risks. In addition, there may be residual processing debris, rust proof oil and other impurities in the oil and gas systems inside the new unit. If not cleaned and operated directly, these impurities will enter the core parts of the equipment with the medium, accelerate the wear of precision components such as bearings and valves, and even block pipelines, affecting normal energy supply.

　　啟動前的全面檢查是新機運行的 “安全鑰匙”。首先要對外觀進行細致查看，確認外殼無變形、裂縫，標識清晰完整。接著檢查各部件連接情況，用工具按規定扭矩逐一擰緊螺栓，尤其是發電機與發動機的連接部位、管道法蘭接口；檢查皮帶、鏈條的張緊度，過松會導致傳動效率降低，過緊則會加劇磨損。油路和氣路系統的檢查尤為關鍵，需確認燃油、潤滑油儲存量充足且品質達標，油路無堵塞、無泄漏；燃氣管道密封性良好，閥門開關靈活，防止因氣體泄漏引發火災或爆炸。電氣系統方面，要測試電路連接是否正確，絕緣層有無破損，控制儀表顯示是否正常，確保電力傳輸安全穩定。

　　A comprehensive inspection before starting is the 'safety key' for the operation of a new machine. Firstly, a detailed inspection of the appearance is necessary to confirm that the shell is free from deformation or cracks, and that the markings are clear and complete. Next, check the connection status of each component and use tools to tighten the bolts one by one according to the specified torque, especially the connection parts between the generator and the engine, as well as the flange interfaces of the pipelines; Check the tension of the belt and chain. Loose belts can reduce transmission efficiency, while tight belts can exacerbate wear. The inspection of the oil and gas systems is particularly crucial, as it is necessary to confirm that the fuel and lubricating oil storage is sufficient and meets the quality standards, and that the oil circuit is unobstructed and leak free; The gas pipeline has good sealing and flexible valve opening and closing to prevent fire or explosion caused by gas leakage. In terms of electrical systems, it is necessary to test whether the circuit connections are correct, whether the insulation layer is damaged, and whether the control instrument displays normally to ensure safe and stable power transmission.

　　完成基礎檢查后，還需對機組進行 “熱身” 調試。空載試運行是重要一環，在不加載發電任務的情況下啟動機組，讓設備以低轉速運轉一段時間。期間密切觀察設備運行狀態，傾聽有無異常噪音，如摩擦聲、撞擊聲；監測各部位溫度變化，避免軸承、電機等部位因潤滑不良或裝配不當導致過熱。同時檢查儀表數據，確認轉速、電壓、油壓等參數在正常范圍內波動。空載運行一段時間后，逐步增加負荷，模擬實際發電工況，測試機組在不同負載下的性能表現，觀察其功率輸出是否穩定，調節系統能否及時響應負荷變化。若在調試過程中發現異常，必須立即停機排查，直至問題徹底解決。

　　After completing the basic inspection, it is necessary to perform "warm-up" debugging on the unit. No load trial operation is an important step, starting the unit without loading the power generation task and allowing the equipment to run at low speed for a period of time. During this period, closely observe the operation status of the equipment and listen for any abnormal noise, such as friction or impact sounds; Monitor temperature changes in various parts to avoid overheating of bearings, motors, and other parts due to poor lubrication or improper assembly. At the same time, check the instrument data to confirm that parameters such as speed, voltage, and oil pressure fluctuate within normal ranges. After running without load for a period of time, gradually increase the load, simulate actual power generation conditions, test the performance of the unit under different loads, observe whether its power output is stable, and whether the regulating system can respond to load changes in a timely manner. If any abnormalities are found during the debugging process, the machine must be stopped immediately for troubleshooting until the problem is completely resolved.

　　除了檢查和調試，操作人員的培訓也不可或缺。新機組的操作界面、控制邏輯可能與舊設備存在差異，未經專業培訓直接操作，容易因誤操作引發事故。操作人員需熟悉機組的啟動、停止流程，掌握緊急情況的處理方法，了解設備運行參數的含義及異常判斷標準。通過理論學習與實際操作演練，確保操作人員能夠熟練、規范地使用設備，將人為失誤風險降到最低。

　　In addition to inspection and debugging, training for operators is also indispensable. The operating interface and control logic of the new unit may differ from the old equipment, and direct operation without professional training can easily lead to accidents due to misoperation. Operators need to be familiar with the start-up and shutdown processes of the unit, master the handling methods for emergency situations, understand the meaning of equipment operating parameters and the criteria for abnormal judgment. Through theoretical learning and practical operation exercises, ensure that operators can proficiently and standardly use equipment, and minimize the risk of human error.

　　焦化發電機組新機雖 “整裝待發”，但直接啟用并非明智之舉。只有做好全面檢查、科學調試，并確保操作人員熟練掌握使用技能，才能讓新機組平穩邁出 “第一步”，在未來的工作中持續穩定地輸出能量，為生產生活提供可靠電力保障。畢竟，對設備多一份耐心，就是為安全和效率多上一份保險。

　　Although the new coking power generation unit is ready for use, it is not wise to directly put it into operation. Only by conducting comprehensive inspections, scientific debugging, and ensuring that operators are proficient in using skills, can the new unit smoothly take the "first step" and continuously and stably output energy in future work, providing reliable power guarantee for production and life. After all, having more patience with equipment is like adding an extra layer of insurance for safety and efficiency.

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